Aleph Pressure Vessel Software
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Pressure vessel design · ASME VIII-1

Size it, check it, run FEA on the nozzles and stamp the report in one file.

Aleph designs shells, heads, cones, nozzles, flanges, tubesheets and supports to ASME Section VIII Division 1. Every result cites the paragraph it comes from, and when a nozzle falls outside the WRC charts, Aleph runs a finite element model of it without leaving the project.

ASME VIII-1Nozzle FEAWRC 537ASCE 7 · NBC.pvc projectsPDF reports
48" SHELL 22.259" TO SEAM ⌀12.75" OD N01 · 2:1 B16.9 CAP MAWP 724.58 psi SA-333 6 · 0.375" WALL MAWP 724.58 psi UG-27(c)(1) N06 DRAIN WRC OUT OF RANGE → FEA SKIRT + BASE RING 4 × 3/8" BOLTS NO UPLIFT DESIGN 285 psi @ 100 °F · MDMT −49 °F · CA 1/16"
Build

Build the vessel in 3-D, not in a spreadsheet

Start from a few design conditions and add components from the palette. Click any part of the model to open its inputs and full calculation. Every change recalculates at once and the model updates behind the window.

A model you can click

Shell courses, cones, heads, nozzles, boots, saddles, legs, skirts and tubesheets, in any number. Parts are coloured by their code check: grey passes, amber needs inputs, red fails.

Nozzle schedule from Excel

Paste every nozzle at once: mark, size, location, flange class, pad and more. Aleph checks each row first and changes nothing if one is wrong.

Sized for you

New parts start at the thinnest standard plate that passes, and nozzles at the lightest schedule that passes UG-45 and reinforcement. A pad is added when Sch 160 is not enough.

Dimension sketches

Each window has a sketch of the part with your values on it. The dimension you are editing turns orange, and the same sketches go into the PDF.

Linked values

A course follows the diameter of the one before it, and static head comes from the liquid level. Type a value to break a link; one click relinks it. Fields accept arithmetic like 129*12+5.5.

Autosave and recovery

Aleph saves your work in the background. If the program or the PC stops unexpectedly, it offers the last version when you start it again.

Coverage

What Aleph checks

Each component runs through the rules that govern it, and the controlling result carries up to the vessel MAWP, MDMT and test pressure. U.S. customary or SI, with the Code's own SI values when you design in SI.

UG-27 · UG-28 · App. 1-1

Shells

Internal and external pressure for every course, with its own static head, pipe under-tolerance and corrosion allowance. External design lengths follow the lines of support.

UG-32 · UG-33 · App. 1-3 · 1-4

Formed heads

2:1 ellipsoidal, F&D and hemispherical heads, inside or outside basis, straight flange MAWP, external pressure and UCS-79 forming strain with the heat-treatment decision.

App. 1-5 · App. 1-8

Cones

Conical sections and their junctions under internal and external pressure. Each junction is judged a line of support or not, and the design lengths follow.

UG-34 · App. 2 · App. 1-6

Flat heads and covers

Flat heads with the Fig. UG-34 conditions and weld throats, bolted covers and blind flanges, spherically dished covers and App. 2 body flanges.

B16.5-2020 · UG-44(b)

Flanges

B16.5 ratings and dimensions verified cell by cell against the 2020 edition. Break flanges, heavy barrel nozzles and Code Case 2901 external loads with B16.20 / B16.21 gaskets.

B16.9-2024 · B36.10

Pipe and caps

Pipe schedules and B16.9 pipe caps, including modified caps with openings, the E and E1 lengths and the length tolerance from the 2024 edition.

UG-37 · UG-42 · UG-45 · UW-16 · App. 1-7

Nozzles

Reinforcement in all planes, hillside nozzles, overlapping openings, internal projections, pads, neck thickness and shear, and every Fig. UW-16.1 weld detail.

WRC 537 · NozzleFEA

Local nozzle stresses

Six nozzle loads entered once. WRC 537 on cylinders and spheres with the full 8-point table, or a finite element run when the nozzle is outside the WRC curves.

UCS-66 · 66.1 · 67 · 68 · UG-20

MDMT and MET

MDMT per component, flange and bolting, the −155 °F floor and impact-test exemptions, nameplate MDMT at MAWP, and the full MDMT / MET curve.

UHX-12 · UHX-13 · UHX-14

Tubesheets

U-tube, fixed and floating tubesheet exchangers, with tubes, channel and the seven UHX-13 load cases.

VIII-2 4.15 · AISC 360-16 · NBC 2015 · ASCE 7

Supports

Saddles by Zick's method, legs, and skirts with access openings, base ring, anchor bolts and concrete bearing. Wind and seismic to ASCE 7 for U.S. sites, or NBC 2015 with data for all 679 Canadian locations.

UG-99 · UG-100

Test, weights and fabrication

Hydrostatic or pneumatic test pressure, empty, operating and test weights, capacity and centre of gravity, and a list of fabrication requirements such as PWHT.

Nozzle finite element analysis

When the WRC charts run out, run the FEA

WRC 537 only covers a range of shell and nozzle proportions. Small drains in caps, nozzles in formed heads and hillside nozzles fall outside it. Aleph's built-in NozzleFEA builds a 3-D solid model of the nozzle from the calculation already in your project, so nothing is typed twice and nothing is exported to another package.

  1. Model from the vessel. Shell or head, nozzle, pad, welds and flange come from the nozzle calculation, with corroded dimensions.
  2. Same loads as WRC. Design pressure plus the six nozzle loads P, VL, VC, ML, MC and MT, as one combined case or as separate sustained and operating cases.
  3. Mesh and solve on your PC. 27-node quadratic solid elements, with a Coarse or Standard mesh. A run takes about one to two and a half minutes, with a progress window.
  4. Linearize and check. Stresses are linearized through the wall per ASME VIII-2 Annex 5-A and checked to Part 5: PL ≤ 1.5S and PL+Pb+Q ≤ SPS, the same checks as the WRC 537 results.
3-D solid elementsVIII-2 Annex 5-APart 5 limitsvon MisesSaved in the .pvcPrinted in the PDF
SHELL AT NOZZLE · INTERNAL PRESSUREPEAK 2.5 × HOOP
−0.500.51.01.52.02.5
Hoop stress around an unreinforced opening, as a multiple of the shell's hoop membrane stress. Illustration from the closed-form solution for a hole in a cylinder; an Aleph model also includes the nozzle neck, welds and pad.
WRC RANGE WARNING

Small nozzles on caps

A drain on a modified pipe cap, like N06 in our benchmark, trips the WRC 537 ρ and γ limits. Aleph flags it and offers the FEA run.

FORMED HEADS

Nozzles in heads

2:1, F&D and hemispherical heads, at the centre or offset, normal to the head or hillside, including the knuckle region.

SHELLS AND COVERS

Hillside nozzles and flat heads

Hillside nozzles on cylinders with the exact intersection, and nozzles in flat heads and bolted covers modelled as plates on the shell.

Benchmark

Checked against seven published vessel reports

We rebuilt seven calculation packages from two leading commercial programs in Aleph and compared every result. Each comparison is kept as a regression test, so a later change cannot quietly break it.

AUTOMATED TESTS1,055run before every build of Aleph.exe
Vapour eliminatorVIII-1 2019 · 285 psiCylinder MAWP 724.58 = 724.58
Stabilizer towerVIII-1 2025 · 400 psi · 40 ftCylinder MAWP 526.32 = 526.32
Inlet separator943 psi · 3" shell · 18 nozzlesVessel MAWP 944.75 = 944.75
Free-water knockoutVIII-1 2004 · F&D headsHead MAWP 81.92 = 81.92
TreaterVIII-1 1995 · 23 nozzlesHead MAWP 51.61 = 51.61
Vertical vessel on skirtVIII-1 2015 · 428 psiShell MAWP 428.904 vs 428.902
VRU separator, SI unitsVIII-1 2023 · 4.205 MPaMostly within 0.5 %

In detail: the vapour eliminator

A 131-page report. Where the numbers differ, the table says why. Both approaches are permitted by the Code; Aleph's choice is shown so you can decide.

VesselVertical vapour eliminator
CodeASME VIII-1 2019, U.S. units
Design285 psi @ 100 °F
ShellNPS 12 Std × 48"
ItemReportAlephΔWhy
Cylinder MAWP724.58 psi724.58 psi0
Top cap MAWP, B16.9, App. 1-1(a)724.58 psi724.58 psi0
Bottom cap MAWP, modified, App. 1-4(c)750.37 psi750.37 psi0
Vessel MAWP285 psi285.0 psi0Governed by the Class 150 flanges, B16.5 U.S. table
Hydrotest, UG-99(b)370.5 psi370.5 psi0
Rated MDMT−55 °F−55 °F0UCS-66(g) for impact-tested LF2 flanges
N01 A41 weld area0.1406 in²0.1406 in²0
UW-16 throat, N01 / N02 / N04 / N060.1221 / 0.1859 / 0.1088 / 0.1312same0
Cylinder design thickness0.1681"0.1654"−1.6 %UG-27(c)(1) on inside radius vs App. 1-1 on outside radius
N01 / N03 area required0.4381 in²0.4269 in²−2.6 %Same radius basis as the shell
N04 / N05 WRC PL, PL+Pb+Q16,431 / 29,193 psi16,277 / 28,323 psi−0.9 / −3.0 %WRC 537 curves vs WRC 107, same pressure factor
N01 / N03 WRC PL, default factor25,445 psi27,401 psi+7.7 %Aleph derives the pressure factor from the A41 weld area, which is more conservative here. With the report's factor: 25,889 psi
N06 drain local stressesWRC at 815 psiFEA advisedrangeOutside WRC 537 limits for ρ and γ, so Aleph flags it for finite element analysis
Capacity28 US gal28.1 US gal0

Pressure results match to the second decimal. Shell, both caps, flange rating, vessel MAWP, test pressure and rated MDMT are identical. The benchmark turned up four rules where Aleph had been off, and each was fixed and covered by a regression test before release.

Where Aleph differs, it shows its basis. Thickness on the inside radius, WRC 537 rather than WRC 107 curves, and a pressure factor from the weld geometry. You can enter the pressure factor yourself to match a client's report.

Vapour Eliminator V-101
CODEASME VIII-1
MAWP285 psi @ 100 °F
MDMT−55 °F @ 285 psi
HYDROTEST370.5 psi
EMPTY / TEST WT434 / 669 lb
PRESSURE VESSEL DESIGN · ASME VIII-1
Output

A report your reviewer can follow

  • A summary up front. A cover with the 3-D model, contents, then the vessel summary with the elevation drawing and nozzle schedule.
  • Every component, with its math shown. Each formula is printed with your numbers substituted, and only when it reproduces the result beside it. Dimension sketches sit on the same pages.
  • FEA results in the same report. Contour plots, linearization lines and the PL and PL+Pb+Q checks sit beside the nozzle's other calculations.
  • MDMT / MET curve and fabrication list. The pressure–temperature curve and the fabrication requirements close out the package.
  • Your company on every page. Set your company details once and they go on the cover and page headers of every report.
Pricing · US dollars

Published prices. No sales call.

Every price is on this page. Download the full program and use it for 30 days before you pay anything.

Essentials
$590 / seat / year
or $59 a month

The pressure parts of an ASME VIII-1 vessel and its PDF report.

  • Shells and formed heads, with B16.9 caps
  • Nozzles: UG-37, UG-45, UW-16
  • B16.5 flanges, MDMT, hydrotest
  • Full PDF calculation report
ProEverything
$990 / seat / year
or $99 a month

Every calculation in Aleph, from cones and tubesheets to supports and nozzle FEA.

  • Everything in Essentials
  • WRC 537 and NozzleFEA local stresses
  • Skirts, saddles, legs, base rings, anchor bolts
  • Wind and seismic, ASCE 7 or NBC
  • Cones, covers, tubesheets, weights
Perpetual
$2,490 / seat, once
updates optional, $490 a year

Pro, yours to keep. Updates cover new builds released while they are active.

  • All Pro features
  • No subscription
  • Keeps working if you stop updates
  • Offline licence file
Aleph ReaderFree

Open .pvc files and view or print the report. For clients, inspectors and reviewers.

30-day trialFree

Every Pro feature for 30 days. Reports carry a trial footer.

Project Pass$99

All of Pro for 30 days, for the one vessel you would otherwise send out.

IncludedReaderEssentialsPro · Pass · Perpetual
Open files and print reports✓✓✓
Shells, formed heads, B16.9 caps–✓✓
Nozzle reinforcement, UG-45, UW-16 welds–✓✓
B16.5 flanges, MDMT, hydrotest, PDF report–✓✓
Cones, flat heads, bolted covers, tubesheets––✓
WRC 537 local stresses and NozzleFEA––✓
Skirts, saddles, legs, base rings, anchor bolts––✓
Wind and seismic, ASCE 7 or NBC 2015––✓
Activates once, then works offline

Paste your licence key once. After that Aleph runs without internet and picks up renewals when it's online. A computer with no internet can use a licence file instead.

Your files stay yours

If a licence lapses, Aleph still opens and prints every file. Nothing is ever locked or deleted.

Prices in US dollars per seat, for buyers outside Canada. In Canada you buy from Aleph, an Alberta company, with GST or HST; card payments are processed by Stripe. Outside Canada, orders are processed by our reseller Paddle.com, which adds US sales tax or VAT where it applies. Moving from another vessel program? Ask about the switch offer.

Order

Buy Aleph

Pay by card and your licence key arrives straight away, on screen and by email. Paying by purchase order or bank transfer? Create an order request instead and we reply with an invoice; the key follows when it's paid.

1

Choose a licence and seats. The total updates as you go.

2

Pay by card. Stripe in Canada, Paddle everywhere else. Your licence key comes by email.

3

Activate. Run Aleph-Setup.exe, choose Activate and paste the key. Aleph connects once, then works offline.

Total$1,039.50

By buying you agree to the terms of sale and licence agreement. Not right for you? Refunds within 14 days.

Requirements

Runs on the PC you have

System

Windows 10 or 11. Install with Aleph-Setup.exe and run Aleph.exe; no Python or other software needed.

Files

Projects save as .pvc files, with any NozzleFEA results inside, so a reopened file shows them without a rerun.

Units

U.S. customary or SI. In SI, Aleph uses the Code's own SI values (U-4), and flange ratings follow the matching B16.5 table.

Code

ASME VIII-1, checked against the 2019 edition and every paragraph revised in 2023, with WRC 537, VIII-2 Part 5, AISC 360-16, ASCE 7 and NBC 2015.